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January 27, 2010

                          Brought to you by PM, Supply House Times, pme

Bookmark www.radiantandhydronics.com to Access Industry News


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-haiti-reliefRelief For Haiti

Just about everyone I know has donated money or services to the Haiti relief effort. The outpouring of sympathy for those beleaguered people surpasses what I remember as a similar stirring of charitable juices in the aftermath of the 2004 tsunami that hit so hard in so many places, or of public reaction to the Hurricane Katrina disaster in 2005.

Speaking as a donor, it's frustrating to watch the TV images of suffering day after day, knowing that while the money and supplies for Haiti are accumulating fast, getting them to where they can do some good is not. Lack of infrastructure and disorganization are causing delays that cost lives and prolong misery.

This article from the Economist tells of some things that go wrong when aid is well intentioned but misdirected. Let's hope the authorities in place learn quickly how to sort things out. -- by Jim Olsztynski

In this edition of Radiant & Hydronics e-News:

  • A New Glitch & Fix
  • NATE's President Resigns
  • Tankless water heaters in the news
  • Contractors Need To Get Certified For Lead Removal


Learn At Your Own Place. Become an expert on variable speed pumping. Learn online at www.taco-hvac.com/flopro


Top Industry News                                                                          Top

NATE President Resigns
North American Technician Excellence (NATE), the nation's certification provider for HVACR technicians, announced the resignation of its president, Rex Boynton, who left NATE on January 15 "to pursue other opportunities." Named interim president was David Pannier, who has served in leadership roles on numerous industry boards, including NATE's, before retiring as president of Trane Residential Systems in 2009.

Solar Training For Contractors
Lumos Solar, a Boulder, CO-based designer and distributor of solar electric and solar thermal products, held its first solar education and training classes last December. The classes were a hit and now they are running four trainings each month. The training is geared towards plumbing, mechanical and electrical contractors that want to gain access to the solar industry. Visit www.lumossolar.com.

California Claims First State Green Building Code
Governor Arnold Schwarzenegger on Jan. 19 announced the California Building Standards Commission unanimously adopted the first-in-the-nation mandatory Green Building Standards Code (CALGREEN) requiring all new buildings in the state to be more energy efficient and environmentally responsible. Taking effect on January 1, 2011, these comprehensive regulations aim to achieve major reductions in greenhouse gas emissions, energy consumption and water use.


Innovative Designs, Oustanding Performance - Azel i-Link Series Switching Relays www.azeltec.com


Manufacturer News                                                                       Top

Rheem Rheem Tankless ProductsTankless Heaters Explained On TV
Rheem tankless water heaters are discussed and featured on episodes of Lifetime Television's popular morning program The Balancing Act . The show, designed to deliver information on home, family and other topics to decision-making women-on-the-go, features Mike Siuda, Rheem director of tankless marketing and sales, who debunks common tankless water heating myths while addressing three main benefits homeowners can expect from tankless water heaters. The first show featuring Siuda and Rheem tankless products debuted on January 14 with a repeat airing on Jan. 21. Another is scheduled for Feb. 11.

Noritz Introduces EZPay Programs
Noritz America Corp. has introduced two new EZPay programs, it was announced by Yoshi Asano, Noritz America senior marketing manager. Noritz has made an exclusive arrangement with FTL Finance and Viewtech Financial Services to offer the new Noritz EZPay programs to PROCard members which, in turn, will trickle down to the thousands of new consumers who purchase a Noritz tankless water heater. Interested parties are urged to compare the two and select the program that best fits their needs. Visit www.noritz.com/EZPay for additional details.

Ridge Offers Online Business Tool
RIDGIDConnect is a subscription-based, online business tool designed for service professionals and contractors who create or use digital information. RIDGIDConnect provides the ability to share and store digital assets such as diagnostic job site photos and videos, job reports and histories, maintenance records, customer lists and other business files, which in turn simplify external and internal communication, as well as the recordkeeping process. Click on the headline to learn more.

Grundfos Introduces "Thinking Buildings" Site
Grundfos' Thinking Buildings Universe is a new web site from Grundfos Building Services, offering contractors and engineers a complete range of information and tools on commercial pumps to help make their building projects come together more smoothly. From quick-reference terminology, theories and e-learning, to sizing tools and sustainable pumping solutions, thinkingbuildings.com delivers everything specifiers and installers need to identify and size the correct technologies for their applications.

Cleaver-Brooks To Expand Georgia Plant
Cleaver-Brooks announced that it will expand its manufacturing facility in Thomasville, GA, to increase operational efficiencies in the production of its broad line of firetube boilers. The expanded Thomasville plant, scheduled for completion in December 2010, will have more than 200,000 sq. ft. of manufacturing space and increase employment by up to 20% to approximately 250 people.  Additionally, Cleaver-Brooks announced a proprietary program called BOOST (Boiler Operation Optimization Savings Test) aimed at helping companies increase operational efficiencies and reduce costs via a customizable computer program, designed for steam boiler systems, that details the annual cost savings realized from making certain energy-efficient upgrades, retrofits or replacements.  In beta tests, the average annual savings potential was around 20%.

 

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2010 RFG_coverDigital 2010 Radiant Flooring Guide Now Available

Are you at a client's home and forgot to bring a copy of the 2010 Radiant Flooring Guide? Or are you at a convention and need some quick information about using cork flooring over a radiant heating system?

Open your Internet browser, key in this address - http://tinyurl.com/rfg-digitalmag-2010 - and browse through the pages at your convenience. The Table of Contents contains links to take you directly to the article you want to read. Or you can browse through page by page as you would with the printed version.

Ads are linked to advertisers' web sites to provide more information on products or services readers are interested in.

The 2010 Radiant Flooring Guide is an indispensable tool for architects, heating contractors, mechanical contractors, floor covering retailers and installers, builders, wholesalers, radiant system specifiers and homeowners. It provides all the information for making proper choices on flooring over radiant heating systems, including an updated directory of radiant floor product manufacturers.

To purchase printed copies of the 2010 Radiant Flooring Guide for $15, contact Stephanie Weingartz at weingartzs@bnpmedia.com, phone 248-244-1275, or visit www.AECstore.com.

Table Of Contents

Subscribe
Top Industry News
Calendar of Events
New Products
Industry Links
The Glitch & The Fix
e-News Archives
Online Now
Did You Know...
Where To Go For Training


Training
B&G Little Red Schoolhouse
Morton Grove, IL
Click here for B&G's 1st quarter training schedule

Viega Training
Nashua, NH
Click here for Viega's 1st quarter training schedule.

Taco FloPro Factory Training
Various locations
Click here for Taco's 2010 training schedule.

Mestek Institute
Boyertown, PA & Mississauga, Ontario
Click here for Mestek's 2010 training schedule.

Lumos Solar
Boulder, CO
Click here for solar training schedule.

Fast and Easy Heat Loss and Fuel Cost Estimator - AECstore.com

HVACP_125x125

Read PMs Radiant Heating Report Archives at  www.PMmag.com

Calendar Of Events

March 10-12
ISH China
Beijing

March 14-16
National Green Mechanical Educators & Trainers Conference
Las Vegas

March 25-27
CMX-CIPHEX
Toronto

April 11-16
Light + Building Automation
Frankfurt, Germany

April 16-18
KBIS
Chicago

May 5-8
2010 RPA Conference & Expo
Reno, NV

May 10-12
IAPMO/WPC Emerging Technology Symposium
Ontario, CA

May 17-22
Solar 2010
Phoenix

May 23-27
NAOHSM Annual Convention & Trade Show
Providence, RI

June 27-29
Southern Wholesalers Association Annual Convention
Myrtle Beach, SC

Sept. 15-17
Plumbing & Hydronics Expo
Baltimore

Oct. 12-15
Network ASA Annual Convention
Chicago

Oct. 23-27
HARDI Annual Fall Conference
Houston

Oct. 27-30
PHCC NA Annual Convention
Las Vegas

Nov. 3-4
CIPHEX West
Calgary, Alberta

Online Now 

  Top

sht0110GuestEdit_SOLARThermal Solar Gets No Respect 

Wales Darby trainer Gerry Wagner laments the fact that photovoltaics have all the sex appeal while our industry's contributions to green living get short-shrifted.

Read the Complete Article

               ____________________________________________

Did You Know?


Contractors Need To Get Certified To Stop Lead Spread

Starting in April, an EPA rule goes into effect requiring every contractor working in homes, schools or child care facilities built before 1978 to be certified and follow specific work practices to avoid disturbing lead-based paint. Read more about it this EPA regulation here .

                ____________________________________________

 The Glitch & The Fix - January 2010

©2010, J. Siegenthaler - all rights reserved

Floor Heating Dilemma

Click here for a full-size PDF view

The Glitch

Overview: The system below uses a gas-fired cast-iron boiler to supply three zones of low-temperature floor heating. The installer selects a 1-inch-pipe-sized three-way thermostatic mixing with Cv=3.5 for the mixing device. Each zone is piped in parallel from a common header downstream of the mixing valve. jan2010 glitch drawing.lowres

Exercise: Find at least five errors in this layout.


The Fix:

There are several problems with the original schematic. They are corrected in the schematic below:

jan2010 FIX drawing.low res

First, the zone circuits are not equipped with check valves. Without them, reverse flow will develop in circuits that are off. The fix is to either install check valves or use circulators with integral flow checks as shown.

Another serious error is the flow capacity of the three-way thermostatic mixing valve. A valve with a Cv of 3.5 means that a 1 psi pressure drop will occur with a 3.5 gpm flow rate. If we assume a conservative 20-degree temperature drop on the manifold stations, the required design load flow rate would be 12 gpm. At this flow rate, the pressure drop through the thermostatic valve would be almost 12 psi! This is way beyond the capacity of typical 1/25 horsepower zone circulators and, thus, it simply won't occur.

Instead, flow through the zone circuits will be severely restricted and heat delivery would suffer the same fate. The fix is to use a mixing valve with a higher Cv rating. Select a valve with a Cv approximately equal to the full design load flow rate; this will limit pressure drop through the valve to about 1 psi under these conditions.

Still another problem on the original schematic is a lack of boiler inlet temperature protection. There is no provision for a mixing point to boost boiler inlet temperature. Furthermore, there is nothing to "react" to lower boiler inlet temperature; thus, the boiler is not protected against flue gas condensation. The fix is to use a motorized three-way valve with a controller that measures boiler inlet temperature and, when necessary, restricts the flow of hot water into the valve so that flue gas condensation does not occur within the boiler. The circulator in the boiler loop is necessary to create the second mixing point that boosts boiler inlet temperature.

Other errors are: 

•  Circuit purging valves installed backwards.

• Zone circulator inlet too close to header (allow minimum 12 pipe diameters of straight pipe on inlet to any circulator).

Visit www.HydronicPros.com

New Product Showcase  

Top

BWC_ICON_prshotBradford White Accessories: Bradford White Water Heaters recently introduced their new Bradford White ICON System™ Accessory Packages. The new accessory packages work in conjunction with the company's recently introduced ICON System gas control to provide homeowners with additional benefits such as comprehensive leak protection and better, more energy efficient performance including up to 36% savings on energy usage and an increase in usable hot water by 50% or more. www.bradfordwhite.com.

RR-SPIDERfireCondensing Commercial Water Heater: Featuring a unique multi-leg heat transfer system, the new Rheem-Ruud SPIDERfire® line of condensing-type commercial water heaters offers a wide range of BTU inputs, all with ultra-high thermal efficiencies from 92 to 95%. The result is a higher recovery rate - particularly during periods of heavy usage. With its sleek modern design, the new SPIDERfire is engineered to deliver substantial amounts of hot water to meet the needs of larger commercial applications, such as restaurants, office buildings, schools, retail stores, and the like. Visit http://rheem.oreilly-depalma.com/2010/rheem-spiderfire-high-efficiency-water-heaters.shtml

Temp_Sensor_WellGet Peak Performance from Solar Collectors:  Solar Skies Mfg. is now offering an option to maximize the efficiency of their solar collectors. The new  internal temperature sensor well allows for a more accurate internal temperature measurement of the collector, allowing the system's controller to respond quicker and collect more BTUs per day. www.solarskies.com

Dual_with_FittingConnecting Solar Panels To Hot Water: The Titeflex Corp. announced their newest division, FlexSure. The FlexSure system is a safe, efficient and timesaving method of connecting solar panels and a hot water storage tank. It features corrugated, semi-rigid 316L stainless steel tubing (CSST) as well as a full range of accessories including a series of patent pending fittings featuring a dependable, multipoint seal. Come see FlexSure May 17-22 in Phoenix, AZ at the ASES National Solar Conference. www.flexsure.net

Easy Heat 591Heating Cables & Mats: By converting "off-peak" electrical energy into a reservoir of radiant heat stored within a building's foundation, EasyHeat's HeatBank™ mats and cables allow commercial and industrial businesses to significantly lower their energy bills. Once stored, this uniform, non-drying heat radiates throughout the building during "peak" energy periods. HeatBank cables and mats are placed into the sand bed beneath a building's concrete floor slabs. www.easyheat.com.

LegendNew Geothermal Heat Pump Line:
More than 25 years of research, engineering and manufacturing experience come together in the Legend series of geothermal heat pumps from WaterFurnace International, Inc. With an 18.5 energy efficiency ratio (EER) and a 3.8 coefficient of performance (COP), the ENERGY STAR®-rated Legend series exceeds ASHRAE 90.1 efficiency standards. The product uses environmentally friendly R-410A refrigerant and is available in capacities ranging from 24,000 through 70,000 Btuh.
http://www.waterfurnace.com/products.aspx?prd=Legend.

Industry Links

RadiantandHydronics.com
Radiant Flooring Guide 2009
Radiant Panel Association
2010 AHR Expo
HEATLibrary.com
National Association Of Oil Heating Service Managers
Canadian Hydronics Council
Plastic Pipe & Fittings Association
AHRI
American Society of Plumbing Engineers
ASHRAE
US Dept. of Energy
HydronicPros.com
HeatingHelp.com
Refrige.com
The American Solar Energy Society
Green Mechanical Council
Hydronics Industry Alliance
GreenContractors.us
REGREEN
International Ground Source Heat Pump Association
Canadian GeoExchange Coalition
Geothermal Energy Association
 
US Green Building Council

PM_BG_tile_2010

Read the Solar Heating Report archives online in PMs Special Collections page

AEC Store Corner
The AEC Store offers technical resources to help increase your knowledge, skills and profits. 

2009's BESTSELLERS

 

AEC-HydronicsKnowHowII_1002009 Hydronics Know How II CD,
by John Siegenthaler and BNP Media - $99.00

This CD contains all the columns and articles John Siegenthaler has written for Plumbing & Mechanical and PM Engineer.  That's over 200 articles and columns covering everything from heat loss to hydraulic separation.  This digital collection is a virtual encyclopedia on modern hydronic systems. No more cutting up magazines - This CD makes it easy to access all of "siggy's" articles and columns. Better yet, all the information is searchable. Just type in a key word or phrase and Adobe Acrobat® will instantly search all the columns and articles for you.  Follow this link for more info. 

Pumping Away and other really cool piping options for hydronic systems,
by Dan Holohan - $25.00

This book describes the workings of hydronic heating systems. The drawings are simple; even if you've never worked with hydronics before, you'll be able to follow them. The first part of the book deals with boiler room piping and explains how to put the discoveries of the late, great Gil Carlson to work for you. If you pipe a boiler Gil's way, you'll save time, money and eliminate the need to bleed individual radiators. The second half of the book takes the "Pumping Away" boiler-room piping design and applies it to an entire menu of piping options. Follow this link for more info.

Radiant Precision, by John Siegenthaler  - $91.65

AEC-RadiantPrecisionThis book is filled with the formulas, graphics and excellent schematics that John has become known for. Within its pages can be found everything from simple tube layout to intense calculations for flow restrictors in manifold assemblies. System design and wiring schematics for the latest in controls are explained in detail. Zoning, hydraulic separation, flow and pressure balancing, buffer tanks, mixing controls, mini-tube systems, proportional- integral-derivative (PID) controls and multi-load systems are just a few of the topics covered. Follow this link for more info.

The Lost Art Of Steam Heating (Special Anniversary Edition) - $39.95

Everything you ever wanted to know about steam heating is in this one easy-to-understand book. The special anniversary edition of The Lost Art of Steam Heating is 306-pages. It measures 8-1/2"X 11", has a soft cover and a wonderful plastic spiral binding. You can fold it completely in half from any page, and it won't fall apart, even after years of use. Ten bonus pages of material are included in this special edition.  Follow this link for more info.

Visit AECStore.com to view all of our products for the Radiant & Hydronics Pro.

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